Prediction of Short- to Long-Term Cyclic Deformation Behavior and Fatigue Life of Polymers

Abstract

The prediction of mechanical behavior and fatigue life is of major importance for design and for replacing costly and time-consuming tests. The proposed approach for polymers is a combination of a fatigue model and a governing constitutive model, which is formulated using the Haward–Thackray viscoplastic model (1968) and is capable of capturing large deformations. The fatigue model integrates high- and low-cycle fatigue and is based on the concept of damage evolution and a moving endurance surface in the stress space, therefore memorizing the load history without requesting vague cycle-counting approaches. The proposed approach is applicable for materials in which the fatigue development is ductile, i.e., damage during the formation of microcracks controls most of the fatigue life (up to 90%). Moreover, damage evolution shows a certain asymptote at the ultimate of the low-cycle fatigue, a second asymptote at the ultimate of the high-cycle fatigue (which is near zero), and a curvature of how rapidly the transition between the asymptotes is reached. An interesting matter is that similar to metals, many polymers satisfy these constraints. Therefore, all the model parameters for fatigue can be given in terms of the Basquin and Coffin–Manson model parameters, i.e., satisfying well-defined parameters.